Suzuki 125 intruder starter motor

29 Posts | Latest reply on 18/08/2011 06:50:22 by JP | Go to original / last post
Minnie the Minx's Profile
Minnie the Minx

In: Cheshire
Posts: 2009
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Can anyone give some hints & tips on tracking down a starter motor for my Suzuki vl 125 Intruder?   I've now got my head round the fact that it will probably cost me a sizeable fraction of what I paid for the entire bike, but they are very rare and I just can't find one   I've tried e-bay. One went recently for £151 (eeeks!) from a bike that was being broken up. I've got an e-bay alert set up.   emailed some breakers but no joy so far   I'm new to all of this, so any pointers in the right direction....or any tea chests full of bits in a far flung corner of your garage????   I want her running again so much...pleeeesssse                                                                                                                                                                                 
JP's Profile
JP

In: Birmingham
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Look at the starter it should have a type IE modle number that will identify it then you do a search based on that it will be alot cheaper you should be able get get a new one for less than that (far east market )                                                                                                                                                                             
JP's Profile
JP

In: Birmingham
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Minnie try phoning cardiff motorcycles on 02920700700 thay do on for a gn125 for £40 + £5 post it may fit                                                                                                                                                                             
Minnie the Minx's Profile
Minnie the Minx

In: Cheshire
Posts: 2009
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Thanks JP, but apparently the motor for the GN 125 isn't quite the same as the VL 125. I found this post on the suzuki owners forum:   So after a little ebaying I found a Suzuki 125 GN/EN starter motor for £35. When it arrived it was clear that the centre piece which goes into the fly wheel was too big. However, if you take the time to grind out the magnets in the middle of the case (1-2mm shaved off all of them) and also grind at least 1mm of thickness off the two bolts holding the case together your old intruder shaft will fit in it like a glove. I dropped it back on the bike, thefirst crank was a little ugly but since that one it has worked first time everytime. A bit dibner'esq I know but saves quite a bit of money. Also there is no-where on the net that mentioned doing this so hopefully anyone with a similar problem will be able to solve it this way.   After my masterclassfrom FBJ on the innards of my starter motor the other day I can now visualise what needs doing to adapt a GN motor...but doing it is a different matter   Is this a relatively easy task for someone with the gear & skill???                                                                                                                                                                             
Minnie the Minx's Profile
Minnie the Minx

In: Cheshire
Posts: 2009
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The emails are coming in from the parts suppliers....nothing doing. What a bummer Cry
                                                                                                                                                                             
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the only other thing I found up to now which may be of use www.universal-rotating.co.uk                                                                                                                                                                             
Minnie the Minx's Profile
Minnie the Minx

In: Cheshire
Posts: 2009
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Thanks tcat. will try them
                                                                                                                                                                             
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Hi Minnie try Cetral Scooters speak to Chris on 01384 892229 open first thing monday morning, they may be able to help Smile http://www.centralscooters.co.uk/contact_us.php they usually deal with scooters but do have other parts occasionally,good luck Minnie                                                                                                                                                                             
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http://shop.ebay.co.uk/i.html?_kw=starter&_kw=motor...;_kw=125cc Smile maybe just maybe one of these will work.
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havfun

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whats wrong with it have you had it in bits   i was quoted stupid prices for one on triumph and told inposible to repair took it to bits found no brushes left got 2 new brushes  30 seconds on grinder perfik fit     ( a tener and couple cups coffee was all it cost i think)                                                                                                                                                                             
ayjay's Profile
ayjay

In: LOUTH
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Minnie Dont know if your sorted yet but we had some bod repair a starter for a thunderbird once and he was excellent, i'll get his number tomorrow and post it on here ok?                                                                                                                                                                              
ayjay's Profile
ayjay

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Think ive found him Chapman 58-60 Trinity StreetSheffieldSouth YorkshireS3 7AJ Tel:work01142724541                                                                                                                                                                             
Minnie the Minx's Profile
Minnie the Minx

In: Cheshire
Posts: 2009
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No most definitely not sorted yet ayjay.
A pal had a go at repairing and fixed the magnets back in place but is now pretty sure the rotowiring is knackered. We tried it back on the bike this afternoon & definitely not working.   The good news is we (errr well, he ) bumped the bike and started with a bump and we got to have a short but nice ride out & established beyond a shadow of a doubt that it's the starter that's the problem   Universal rotating replied to my email & say they possibly can fix if the magnets haven't actually disintegrated, but I have to send it to them in Essex for them to assess if they can do it. At the moment I'm reluctant to spend money on postage....I'm feeling a bit possessive about my starter motor although firebladejohn reckons it's only fit for the bin lol   Currently pinning my hopes on a mate who works in the trade. He may be able to help with adapting a starter from a GN125, which I can pick up cheap as chips. And another bm mate has been in touch who has susuki connections, so just got  to be patient for a week or so to see if anything comes from these two possibles   Thanks for your interest and tips folks, it means a right lot to me xxx                                                                                                                                                                             
Minnie the Minx's Profile
Minnie the Minx

In: Cheshire
Posts: 2009
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Thanks for the contact details ayjay. I'll ring tomorrow   Forgot to add, been quoted £384+ VAT for a new one!!!   That is so taking the mickey ....but I have accepted now that this is going to cost me megabucks whatever                                                                                                                                                                             
ayjay's Profile
ayjay

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Champan's sorted one for me ,think it was only 45 quid, where a new one was gonna cost 375 ish , worth a try eh? good luck.                                                                                                                                                                              
Minnie the Minx's Profile
Minnie the Minx

In: Cheshire
Posts: 2009
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No joy with getting the starter motor for my suzuki vl 125 repaired. Chapmans in Sheffield have tried their best but starter is deffo no go.   put a search on bike spare finder and findapart over a week ago and not a dickybird   Any other leads gratefully followed Getting desperate now Cry                                                                                                                                                                             
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Deleted Member

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Lecky band any good?Wacko                                                                                                                                                                             
Minnie the Minx's Profile
Minnie the Minx

In: Cheshire
Posts: 2009
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How about tethering you to it with a harness xk, and lashing you with a whip till it fires up??....no, on second thoughts you'd like that too much!
Eeeww... was experiencing quite enough bike-related upset without traumatising myself with that thought Sick                                                                                                                                                                             
Greg62's Profile
Greg62

In: Chesterfield
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Minnie, did Chapmans say what the problem was with your motor? If it just needs rewinding, it might be worth checking yellow pages or local electrical engineers?
                                                                                                                                                                             
Minnie the Minx's Profile
Minnie the Minx

In: Cheshire
Posts: 2009
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yes, he did say Greg but I can't remember what he said lol....but it's terminal. He's spent several hours on it and tried 3 times to get it going but was unsuccessful   I've put a search on partfinder today & will give it a few days to see if this comes up with a second hand one, but even if that comes up trumps I'll get charged silly money and it could burn out again in a couple of months, so I don't think I've got any choice really than to cough up for a new one if I want to ride my bike this side of xmas                                                                                                                                                                                 


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